Going to give some props over to Eric Testroete (and Bert Simmons and Haywan Chiu) for his ‘Papercraft Self Portrait’ that he built for a Halloween costume. They used a combination of the following programs to create a sick costume:

• 3ds Max 2009
• Mudbox 2010
• Photoshop CS3
• Pepakura

I think the impressive thing here is the amount of time this would take. Creating separate small pieces of the head and then piecing them together?!  Are you kidding me? I see this all working fairly well in theory UNTIL one actually tried to put it together. I see this as being extremely difficult to execute.  In any case, very impressive.

Sick 3D Paper Head - Built by Eric Testroete